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          2. CarpetCabler 1.10

            Direct-Cabling machine

            E3
            Novelties
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            For over 35 years, our CarpetCablers and CarpetTwisters have been producing high-quality yarns for sophisticated carpets and other textiles.

            Innovative developments, use of the latest technology at all times and the readiness to go one step further with and for our customers have been a common thread over the decades.

            Our new series 1.10 offers optimum possibilities for reliably and confidently mastering even the most unusual requirements of an ever-changing market.

            CarpetCabler

            For over 35 years, our CarpetCablers and CarpetTwisters have been producing high-quality yarns for sophisticated carpets and other textiles.

            Innovative developments, use of the latest technology at all times and the readiness to go one step further with and for our customers have been a common thread over the decades.

            Our new series 1.10 offers optimum possibilities for reliably and confidently mastering even the most unusual requirements of an ever-changing market.

            Lower energy consumption
            Energy
            Lower energy consumption

            Optimized spindle family enables energy savings

            The spindle family covers following types:

            Dimensions [mm] Universal 285 Spindle 285 Spindle 260
            Feed pot package 285 285 260
            Spindle gauge 495 495 445

             

            Energy savings due to energy optimized machine components

            • High class efficiency main drive motors
            • Optimized bearings in the entire spindle area
            Higher productivity and package density
            Economics
            Higher productivity and package density
            • Higher productivity by delivery speeds of up to 120 m/min when up-twisting
            • Less space needed due to closer spindle spacing
            • Higher production speeds due to low yarn balloon tension
            Easy handling and cleaning
            Ergonomics
            Easy handling and cleaning

            Reduced machine operating time due to central adjustments

            Fast, simple and precise motor-driven drive for an optimum height position.
            An optimum, uniform height position on all yarn balloon guides.

             

            Package conveyor belt to rapidly clear away the finished packages

             

            Easy and quick yarn threading due to Volco-/Creeljet-Systems

            Computer-controlled electro-mechanical gearbox

            Teppich

            Why are carpet yarns directly cabled on Volkmann cabling machines?

            • Cabling is a mechanical yarn upgrading process which precedes carpet production.
            • Cabled yarns are ideal for ensuring the formation of a high-quality pile during the manufacture of rugs and carpets.
            • In the direct cabling process, two yarns are twisted around each other in a single operation without the individual strands themselves being twisted.
            Conversion

            Conversion of direct-cabling machine to two-for-one twisting machine

            The universal hollow-shaft spindle allows the simple alternating conversion from the two-for-one method to the cabling method. The high-quality and wear-resistant surface enables a yarn guidance without damaging the strand. The ideal design of the spindle pot allows a maximum number of feed packages. The reserve disc with its wear-resistant special surface guarantees a balanced tension level in the yarn balloon.

            Human Machine Interface

            Novelties

            • Control panel (human-machine interface)
              The new control panel with multitouch technology and the innovative user interface makes operation even more intuitive and easier.
              It registers, controls and monitors the entire production sequence and administers all machine and lot parameters as well as your production data.
              The simple and self-explanatory user interface guarantees fast and straightforward input and simplifies machine control. Stored lot data can be called up easily and simplifies handling.
            Pre-Take-Up Area
            • Overfeed roller
              Depending on the wrap-around angle, the pre-take-up roller reduces the balloon tension to the desired take-up tension. The overfeed covers enable safe working and additionally carry the yarn clamp and the storage pin for easy intermediate storage of unwinding aids.
            Quality Sensor

            and more...

            Quality sensor
            Our latest generation of quality sensor takes the testing of your yarn to a new level. By combining intelligent software and innovative evaluation technology, the new quality sensor generates the best possible results for your strand quality.
            The quality sensor always provides the right basis to increase significantly the quality standard of your strand.

            Compensation Tensioner
            Different Creel Tensioners:
             
            Capsule Tensioner
            The capsule break enables a stepwise change of break capsules as well as precise setting of the yarn tension. Its universal usable.
             
            Compensation Tensioner
            The compensation tensioner ensures that the yarn runs steadily out of the tubes as well as it balances the tension variations in the yarn.
             
            Creel ball yarn tensioner
            Due to the arrangement of the creel ball yarn tensioner, the inner and outer yarn tensioners can be easily read at the same time.
             
            Roller yarn tensioner
            The roller yarn tensioner is pneumatical central adjustable and reduces conversion times.
            Pneumatic Creel

            Pneumatic Hi-Lo creel
            The pneumatic Hi-Lo creel makes it easier to present the packages due to its clear and simple operation. The reduced working height supports the operator during loading. It almost slides automatically into the operating position.

            Further advantages:

            • Ergonomic loading position
            • Simple high-low operation
            • Robust and reliable
            • Automatic locking
            • Optimised yarn path
            • Flexible creel loading with up to 3 packages and a maximum total weight of 16 kg
            • Extra plug-in options for alternative customer requirements
            • Various creel yarn brakes
            • Simple operation

            Experience Saurer live

            At the following exhibitions and events we will show you new developments related to our textile machines, components and service offerings. Come stop by, we would love to talk to you.

            Exhibition date
            Logo_Shanghaitex Hall/booth: E1/D40
            ShanghaiTex

            25.11.2019 - 28.11.2019
            Shanghai, China

            Visit website

            Downloads

            Find out more about our products. Here we provide you with all the relevant documents for download in PDF format.

            Sun – Service Unlimited

            Strong and reliable life-cycle partnership.
            Unique smart solutions to increase the benefit to the customer.
            Notable performance and sustainability throughout the machine lifetime.

            We keep you competitive.

            Consulting
            Installation
            Academy
            Original Parts
            Maintenance
            Updates and Upgrades
            Secos
            Sun Consulting
            Consulting
            From the end product through the fibre to the raw material
            Benefit from trends with fabric-to-fibre engineering
            Experience Consulting
            Sun Installation
            Installation

            From standalone machines to turnkey plants
            Knowing what to do - and doing it

            Experience Installation
            Sun Academy
            Academy

            Become an expert
            Turn your employees into experts

            Experience the Saurer Academy
            Sun Original Parts
            Original Parts

            Original is better
            Ensure your machine remains an original

            Experience Original Parts
            Sun Maintenance
            Maintenance

            On-site, at your side
            Whatever you need, we are there for you

            Experience Maintenance
            Sun Updates and Upgrades
            Updates and Upgrades

            Always state-of-the-art
            Stay up to date

            Experience Updates and Upgrades
            Secos grey Background
            Secos – Saurer Customer Portal
            E-shop, info tool and more
            Experience Secos
            Senses

            Mill management system Senses

            With a single program, you can now manage your entire production and quality assurance facilities along the textile chain. Senses, the digital mill management system from Saurer, bundles and analyzes production, quality and performance data across all divisions. Even machines from third-party manufacturers can be managed. In real time. Secure. From everywhere.

            Experience Senses

            Contact us

            Should you have questions about our products or require additional guidance, kindly get in touch with your local contact person. As your partner, we pride ourselves in providing expert and swift support.

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